MILL INDUSTRIES

MILL


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Boost customer experience with a connected mill products business

Enable new sales models and omnichannel customer engagement, manage a profit-driven supply chain, and achieve excellence in plant and asset operations, whether you manufacture metals, cement, concrete, building products, textiles, wood products, packaging, paper, furniture, or cable.

mill-products

Mill Industry Products

Market demand is cyclical and slowing down globally. Production overcapacity, high energy costs, commodity price volatility, and regulatory requirements expose mill products companies to increased risk and force them to control costs.

Mill products companies must deliver profitable growth without over-exploiting the environment by running collaborative supply chains, optimizing manufacturing, and offering best-in-class customer experiences.

Explore SAVIC comprehensive solutions for all business processes across all industries to find the solutions you need to build a connected business.

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Mastering the challenges

Mill Products Companies Face New Challenges and Opportunities Amid Digital Disruption. Leading mill products companies use market dynamics to create and capture new business opportunities. With Huge Opportunities and Challenges, It Is Essential to Focus on the Right Strategic Priorities to Drive Digitalization

Challenged strategic models

Incumbent strategies such as proximity to customers, feedstock, or in-house intellectual property are heavily threatened by volatile energy and raw material prices, mass customization, supply chain complexity, and geopolitical risks.

Margin pressure

Limited organic growth opportunities, increasing competition from emerging countries, and heterogeneous product portfolios limit the capabilities to achieve sustainable margins.

Globalization and right-shoring

With shifting world orders and formerly low-cost labour regions on the rise, questions about what to make where and how to globalize a business have reached a new level of relevance.

Digitalization

Digital technology offers unprecedented levels of connectivity, granularity, and speed in accessing, processing, and analyzing data. The Internet of Things, machine learning, and blockchain now become commercially viable options for business model and process innovation

Pricing & Promotions Management

Where frequent pricing and promotions changes are to be done and chargebacks have to happen as per agreements.








Mill Industry Value Chain

Unlock new business value with digital technology

  • Financial Accounting and Controlling
    • General Ledger
    • Accounts Receivable
    • Accounts Payable
    • Asset Accounting
    • Bank Account & Reconciliation
    • Tax Accounting
    • Profit Center Accounting
    • Cost Center Accounting
    • Internal Order Accounting
    • Product Costing
    • Profitability Analysis
    • Period End Processing

    10%–20%

      Increase in revenue from new products
  • Procurement
    • RFQ/Quotation
    • Purchase Requisitions (Central)
    • Purchase Order Processing (Central)
    • Purchase Contract Processing (Central)
    • Goods Domestic/ Import processing
    • External Services Processing
    • Subcontract Processing
    • Asset processing
    • Goods Receipt (with QM)
    • Supplier Invoice Verification
    • Supplier Performance Management

    125.6Cr

      Procurement Value
  • Warehouse Management
    • Extended Warehouse Management
    • Mobile Inventory Management
    • Goods Movement
    • Warehouse Insights
    • Vendor Managed inventory (VMI)

    13

      Warehouses
  • Batch Management
    • Classification
    • Automatic batch number generation
    • FEFO batch determination
    • Batch derivation (from bulk to finished)

    Automatic

      Creation of batch upon order creation or release
  • Sales and Distribution
    • Advanced Available to Promise
    • Presales Activities
    • Sales Order Processing (Domestic, Export)
    • Sales Returns Processing
    • Returnables Processing
    • Tank Trailer Processing
    • Third-Party order processing
    • Rebates Handling
    • Customer Consignment Processing
    • Totes Handling
    • Outbound Logistics

    >10%Cr

      Increased new product revenue from accelerated innovation with an extended ecosystem.
  • Manufacturing Planning
    • Planned independent Requirements
    • Supply and demand Planning
    • Capacity Leaveling
    • MRP Run

    12%–15%

      Reduction in days of inventory
  • Manufacturing
    • Production Scheduling
    • Work-in-process (WIP) batch
    • Process order with Co-product and QM
    • Continuous production for bulk
    • Work-in-process (WIP) batch
    • Discontinuous production for filling
    • Process order confirmation
    • Special batch number assignment
    • Paperless production (PI sheet)
    • Internal and external operational subcontracting
    • SAP ODA (alerts and events)

    12%–15%

      Reduction in days of inventory
  • Quality Management
    • Sample management
    • In-process controls
    • Automatic lot creation at Process order release
    • Post-process controls
    • QM notifications
    • Quality certificates check at goods Issue
    • Quality certificate at goods Issue
    • Batch Recall
    • Inspection Costs Coverage
    • Batch derivation
    • Results recording (incl. Digital signature)
    • Jump from PI sheet
    • Returns Handling
    • Manual Inspection Lots
    • Recurring Inspections
    • Model inspection at goods Recipt
    • Control Chart
    • Results copy

    <1 %

      Error rate for customer addresses
  • Plant Maintenance
    • Operational maintenance
    • Preventive maintenance
    • Breakdown maintenance
    • Structuring technical systems

    131

      No of Manufacturing Plants
  • Environment, Health & Safety
    • Carbon Footprint
    • Environment Management
    • Health and Safety Management
    • EHS Incident Management
    • Maintenance Safety and Permit to Work
    • Dangerous goods management
    • REACH substance volume tracking
    • Product safety
    • Industrial hygiene and safety
    • Waste management
    • Audit management
    • Global label management

    Manage

      Air and water emissions to fulfil legal requirements
  • Intelligent Manufacturing
    • Industrial Insights
    • Manufacturing Networks
    • Manufacturing Operations (Industry 4.0)
    • Manufacturing Execution (Industry 4.0)
    • Environment, Health, and Safety

    Real-time

      Informed decision making based on greater insight
  • Digital Logistics
    • Yard and Warehouse Management
    • Transportation Management
    • Track & Trace and Logistics Networks
    • Order Promising

    More secure

      Logistics and management systems
  • Business Planning
    • Demand Management and Insights
    • Sales, Inventory and Operations Planning
    • Response and Supply Planning
    • Portfolio and Project Management
    • Product Development and Configuration

    Increased

      Efficiency with consolidation and standardization of business processes
SAVIC Fiori Experience

Improve outcomes through simplified processes

Purchase Order Approval Apps

Helps organizations more than approving Purchase Order and contract.The details of stock pending order histroy of any vendor

Track Purchase Order Apps

Helps organizations track Purchase Order and contract. histroy of all vendor or item or approval and rejection highlight of the tile.


Engineering

Partner Mobile App

SAP S/4HANA Extenstion using mobility solution is a real time smart solution that helps organization control their procurement and enchance their purchase efficiency and cash flow.


Engineering

Order vs Billing Fiori App

SAP S/4HANA FIORI Platform Solution that that helps organization to monitor on sales target vs Billing real time with drill down zone wise.

Engineering
Supplier Aging & Overdue Appt

Our offshore teams of full-stack developers skilled in latest technologies such as MEAN, LAMP, etc. can help you build mobile, web, or desktop applications from scratch.

Engineering

Customer Feedback App

SAP S/4HANA FIORI Platform Solution that that helps organization to get Customer Feedback on service offer & Help to improve customer satisfaction index.

  • "Cemza Cement is in the volume business where we have to share margins with our dealers and customers. SAP S/4HANA allows us greater visibility and flexibility in our business operations while helping to preserve the margins necessary to fuel our future growth"

    UP Trivedi

    Chief Enterprise Architect

    Cemza (Pty) Ltd

SAP S/4HANA Value Drivers for Mill Industries


  •  Revenue  2,000,000,000 


    13.30%

    Higher margin


    34,55,510

    More Money


    0.83 Rs

    Higher return on working capital


    266,263,830

    More money after tax


    0.132%

    Revenue growth


    8,930,331

    Cash released

  • Average Performer KPIs Improvements
    81.4 Inventory days (reduce by days) 1.71
    60.2 COGS(reduce by %) 12.64
    15.6 Financial Administration costs (reduce by %) 3.53
    8.5 Total Marksdowns 0.88
    6 Customer Churn 1.93
    0.706 Revenue loss due to stock outs (reduce by %) 0.25
    7.3 Same store sales growth 1.46
  • Profit and Loss
    Engineering

    Revenue Growth
    Engineering
  • Margin
    Engineering

    Working capital Return
    Engineering

  • Exist SW License 0
    New Software License 2,00,000
    Hardware Costs 2,00,000
    Initial Implementation 8,00,000
    Add. Post Implementati on costs (yearly) 2,00,000
    Business consulting (yearly) 2,00,000
    Country Tax factor 0.00%
    Period of reaching improvement 4.00
  • Plan ahead of time.

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  • Web development.

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    It has survived not only five centuries, but also the leap into electronic typesetting industry. Lorem Ipsum is simply dummy text of the printing and industry. Lorem Ipsum typesetting has

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Mill Industry – Digital Revolution



Digital transformation
in the Mill industry

SAVIC Qualified Solution for Mill industry with inbuilt GST processes will help the businesses to quickly start running on SAP S/4HANA latest edition.


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E-Invoicing + S/4HANA= Improved Profitablity

Turning E-Invoicing opportunities into sustainable business advantages is now the top agenda of most CFOs and CEOs.



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A New World of Mill Industry- SAVIC Technologies

Explore Mill Industries Through SAVIC Inc. RISE WITH SAP Business Transformation As a Services

Enable new sales models, omnichannel engagement, profit-driven supply chains, and streamlined plant operations. Mill products companies must deliver profitable growth without over-exploiting the environment by running collaborative supply chains, optimising manufacturing, and offering best-in-class customer experiences.

SAVIC Implementation Methodology

Phase Wise Deliverable for Business Suite & On-Premise – Agile & Waterfall

SAP Activate is an implementation methodology used in SAP S/4HANA and unique combination of 3 core pillars, SAP Guided configuration, SAP Best Practices & Methodology. It is the quickest way till date, to simplify and streamline your business operations with SAP S/4HANA.This methodology enables customers to build smart, run and start faster in their respective landscape.


SAVIC Data Migration Methodology

SAP delivered a massive wave of simplification and innovation in the core of SAP S/4HANA.

SAP S/4HANA migration templates helps SAP Business Suite customer can move from different start releases to SAP S/4HANA, on-premise edition. For certain start releases, a one-step procedure is available, which includes the installation of the SAP S/4HANA Core and, if necessary, the migration of the database to SAP HANA.


SAP S/4HANA implementation on Methodology with global best practices


PREPARE EXPLORE REALIZE DEPLOY RUN
2-weeks 3-4weeks 4-6weeks 2-weeks 4-weeks
Finalize Project Plan SAVIC Mill Solution Walk Through System Readiness – Configure & Develop Data Conversion & Migration In Production Hyper Care Support
Setup Project Orgnaization & Governance FIT GAP Analysis Workshop Unit Testing – Iteration 01 Mock Cutover End User Hand Holding
Onboarding Project Team On SAVIC Mill Lab Delta Business Process Design Document Finalization System Integration Testing – Iteration 02 Authorization Setup In Production System Handover To Customer
SAP Sandbox & Development Landscape Setup R.I.C.E.F.W Finalization User Acceptance Testing – Iteration 03 End User Training Deployment Knowledge Transfer To AMS Team
Business Process Master List (BMPL) Finaliza on Authorization Approach Finalization Data Conversion & Migration In Quality (25% Of Total Volume) Setup Hyper Care Support Organization
Business Process Master List (BMPL) Finaliza on Data Migration Approach Finalization Training Preparation & Depolyment Final Validation and Go-live
SAP KDS (key Data Structure) Finaliza on Core Team Training Approach Finalization Cutover Strategy Finalization
Test Strategy Finalization Production environment Setup
Quality Environment Setup SAVIC Quality Team Audit
SAVIC
Implementation services

Start seeing everything in your IT environment with
our Implementation services.


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SAVIC Cutover Strategy

Cut-Over strategy is the Document that we create to maintain the key stratergies

Cutover process involves a series of steps need to be planned, executed and monitored in order to make the project golive. It encompass Cutover Strategy, Cutover Plan, The Cutover Date, Agile Monitoring of the cutover activities and Controlling undesired variations.



MaxCare Support Services

Keep your systems running at peak performance with SAVIC MAXsupport.


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Grow Your Mill Business In The Digital Transformation Era

SAVIC technocrat connect to and collaborate with our customers, understand and become part of their value chains, and leverage digital transformation to deliver innovative services and business outcomes instead of selling products.






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