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Auto Components


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SAP S/4HANA digital platform caters to the specific needs of Auto Component Manufacturing businesses

Get a competitive edge in today's fast-paced automotive industry by using real-time information to operate with less risk and more reward. Understanding your customers better, manufacturing more efficiently, and producing quality products on time and on budget is the key.

Auto Components

“WAGON” is SAVIC package solution which leverages advance S/4HANA platform which is the latest edition of Cloud ERP system tailored for the auto component industry. We can streamline the implementation process by bringing together software, Next Global practices, and compliance of legal, statutory, and management reporting

By transforming processes and enabling new manufacturing & sales models by continuous customer engagement, the SAVIC “WAGON” will help you meet the changing regulations and innovations, establish and manage a profit-driven supply chain, as well as achieve excellence in the design and construction of plants and assets, whether you produce automotive parts, components, spares or exclusive OEM business partners.

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Mastering the challenge

Improve outcomes through simplified processes

Sales

Slow resolution of order fulfillment issues with the risk of delayed delivery due to a lack of visibility into the order management process.


Procurement

Poor supplier collaboration Material shortages leading to a disruption of the manufacturing processes and a reduction of customer service levels due to late deliveries.

Quality Process

Quality audit results recording is not comprehensive and inefficient tracing to origin

Manufacturing

Handover from engineering to manufacturing does not run smoothly, and loss of information during the transition is commonplace

Subcontracting

Subcontracting process is not tracked & monitored end to end


Supplementary Process

Customer & Vendor supplementary invoice and claim process


Plant to Plant Supply Chain Optimization

Material availability across plants for better utilization of inventory is lacking. Leading to dead stocks in one plant and production stoppages in other plants


Machine Maintenance

Absence of Predictive Maintenance leading to bottleneck situations during peak demand times.






Auto Components Industry Value Chain

Unlock new business value with digital technology

  • Financial Accounting & Controlling
    • General Ledger
    • Accounts Receivable
    • Accounts Payable
    • Asset Accounting
    • House Banks & Reconciliation
    • Profit Center Accounting
    • Cost Center Accounting
    • Product Costing
    • Profitability Analysis
    • Period End Processing

    10%–20%

      Increase in revenue from new products
  • R&D
    • Portfolio and Project Management
    • Project Management
    • Idea Management

    16%

      Reduction in unplanned downtime repair, and operations.
  • Procurement
    • RFQ/Quotation Domestic Purchase (Raw material)
    • Purchase Requisitions (Central) Import Purchase
    • Purchase Order Processing (Central) Packing Mat. Purchase
    • Purchase Contract Processing (Central) Spare Parts Purchase
    • Goods Domestic/ Import processing Stock Transfer (with & without GST)
    • External Services Processing
    • Subcontract Processing
    • Asset processing
    • Goods Receipt (with QM)
    • Supplier Invoice Verification
    • Supplier Performance Management Purchase Return

    125.6Cr

      Procurement Value
  • Warehouse Management
    • Extended Warehouse Management
    • Mobile Inventory Management
    • Goods Movement
    • Warehouse Insights
    • Vendor Managed inventory (VMI)

    10%-20%

      Increase in customer satisfaction
  • Batch / Serial Number Management
    • Automatic batch number generation
    • Batch derivation
    • Serial Number Management

    Automatic

      Creation of batch upon order creation or release
  • Sales and Distribution
    • Advanced Available to Promise
    • Presales Activities
    • Sales Order Processing (Domestic , Export)
    • Sales Returns Processing
    • Returnables Processing
    • Tank Trailer Processing
    • Third-Party order processing
    • Rebates Handling
    • Customer Consignment Processing
    • Totes Handling
    • Outbound Logistics
    • OEM Customer Sales
    • After Market Sales
    • OEM Export Sales
    • After Market Export Sales
    • OEM SPD Sales

    >10%Cr

      Increased new product revenue from accelerated innovation with an extended ecosystem.
  • Manufacturing Planning
    • Planned independent Requirements
    • Supply and demand Planning
    • Capacity Leaveling
    • MRP Run

    -15 %

      manufacturing costs, where machinery and tools are allocated to operations and status and usage is tracked in real time.
  • Manufacturing
    • Production Scheduling
    • Work-in-process (WIP) batch
    • Production Order Management
    • Process order confirmation
    • Internal and external operational subcontracting

    53

      Manufacturing Plants
  • Quality Management
    • Sample management
    • In-process controls
    • Automatic lot creation at Production order release
    • Post-process controls
    • QM notifications
    • Quality certificates check at goods Issue
    • Quality certificate at goods Issue
    • Batch Recall
    • Inspection Costs Coverage
    • Results recording (incl. Digital signature)
    • Returns Handling
    • Manual Inspection Lots
    • Recurring Inspections
    • Model inspection at goods Recipt

    1020

      Customers
  • Plant Maintenance
    • Operational maintenance
    • Preventive maintenance
    • Breakdown maintenance
    • Structuring technical systems

    131

      No of Manufacturing Plants
  • Environment, Health & Safety
    • Carbon Footprint
    • Environment Management
    • Health and Safety Management
    • EHS Incident Management
    • Maintenance Safety and Permit to Work
    • Dangerous goods management
    • REACH substance volume tracking
    • Product safety
    • Industrial hygiene and safety
    • Waste management
    • Audit management
    • Global label management

    Manage

      Air and water emissions to fulfil legal requirements
  • Intelligent Manufacturing
    • Industrial Insights
    • Manufacturing Networks
    • Manufacturing Operations (Industry 4.0)
    • Manufacturing Execution (Industry 4.0)
    • Environment, Health, and Safety

    Real-time

      Informed decision making based on greater insight
  • Digital Logistics
    • Yard and Warehouse Management
    • Transportation Management
    • Track & Trace and Logistics Networks
    • Order Promising

    More secure

      Logistics and management systems
  • Business Planning
    • Demand Management and Insights
    • Sales, Inventory and Operations Planning
    • Response and Supply Planning
    • Portfolio and Project Management
    • Product Development and Configuration

    Increased

      Efficiency with consolidation and standardization of business processes
SAVIC Apps

Sales Register

Improve tracking of Sales and Customer returns more real time. .

Stock Analytics

Managing stocks real time & more efficiently Avoid stuck-up cash by conver ng inventories into quick sales.

Vendor Aging

Improve accounts payables by effectively managing business debts.

Digital Job Card

Digital Job Card helps to capture yield, down time, productivity, wastages, rework etc.

Explore our solutions for the IoT, R&D, Manufacturing

Get customer-centric products to market faster and at less cost – with smart production technology from SAVIC. Our intelligent solutions support advanced automation and predictive processes to help you maximize efficiency and responsiveness. They work together to provide visibility across your entire network.

Overall Equipment Effectiveness

Management allows to measure and analyze plant performance.

Connected weigh bridge

The solution helps optimize Inbound/Outbound and Internal hub traffic.

Smart Energy Reader

Through Machine Learning based data integration and advance analytics.

Energy Management Solution

Energy Management Solution is an analytics-driven, smart, scalable, energy monitoring and management solution that helps organizations optimize their energy usage and enhance their operational efficiencies.

Desma Machine Control through Digital Input

Machine Control Through Digital Input(DI) Solution is an analytics-driven, smart, scalable. Machine control solution that helps organizations control their productions process and enhance their operational efficiencies.

DESMA Machine interaction through OPC UA protocol

Machine Control Through Digital Input(DI) Solution is an analytics-driven, smart, scalable. Machine control solution that helps organizations control their productions process and enhance their operational efficiencies.

SAVIC Fiori Experience

Improve outcomes through simplified processes

Purchase Order Approval Apps

Helps organizations more than approving Purchase Order and contract.The details of stock pending order histroy of any vendor

Track Purchase Order Apps

Helps organizations track Purchase Order and contract. histroy of all vendor or item or approval and rejection highlight of the tile.


Partner Mobile App

SAP S/4HANA Extenstion using mobility solution is a real time smart solution that helps organization control their procurement and enchance their purchase efficiency and cash flow.


Order vs Billing Fiori App

SAP S/4HANA FIORI Platform Solution that that helps organization to monitor on sales target vs Billing real time with drill down zone wise.

Supplier Aging & Overdue Appt

Our offshore teams of full-stack developers skilled in latest technologies such as MEAN, LAMP, etc. can help you build mobile, web, or desktop applications from scratch.

Customer Feedback App

SAP S/4HANA FIORI Platform Solution that that helps organization to get Customer Feedback on service offer & Help to improve customer satisfaction index.

  • "Our aim is to use SAP S/4HANA to improve our management and efficiency by deeply embedding it into our organization."

    Bjoern o Stoll

    Cheif Marketing Officer

    Mack Valves India Pvt Ltd.

SAP S/4 HANA Value Drivers for Auto Components Industries


  •  Revenue  2,000,000,000 


    4.93%

    Higher margin


    34,55,510

    More Money


    0.2

    Higher return on working capital


    49,831,907

    More money after tax


    1.173%

    Revenue growth


    7,735,047

    Cash released

  • Average Performer KPIs Improvements
    80.9 Inventory days (reduce by days) 1.70
    62.1 Manufacturing costs (reduce by %) 4.35
    15.6 Financial Administration costs (reduce by %) 3.53
    35.7 Days Sales Outstanding (reduce by days) 3.71
    10 Revenue from new products (increase by %) 2.20
    24.900 Marketing cycles (days) 2.44
    57 Return on Marketing Investments (increase by %) 11.40
  • Profit and Loss

    Revenue Growth
  • Margin

    Working capital Return

  • Exist SW License 0
    New Software License 2,00,000
    Hardware Costs 2,00,000
    Initial Implementation 8,00,000
    Add. Post Implementati on costs (yearly) 2,00,000
    Business consulting (yearly) 2,00,000
    Country Tax factor 0.00%
    Period of reaching improvement 4.00
WWW.SAP.COM

Maintaining visibility throughout the value chain for more than 800 OEM and aftermarket parts





Achieve Digital Transformation for your AutoComponent Businesses
by deploying fast,reliable

IP Rings is a front-line Automotive Components manufacturer, specializing in the production of piston rings.

Challenges and Opportunities

  • Existing ERP was not integrated with all divistion of business
          units
  • Stock tracking and month-end closure was not real time
  • Planning and Manufacturing Process are manual









  • SAVIC Implementation Methodology

    Phase Wise Deliverable for Business Suite & On-Premise – Agile & Waterfall

    SAP Activate is an implementation methodology used in SAP S/4HANA and unique combination of 3 core pillars, SAP Guided configuration, SAP Best Practices & Methodology. It is the quickest way till date, to simplify and streamline your business operations with SAP S/4HANA.This methodology enables customers to build smart, run and start faster in their respective landscape.


    SAVIC Data Migration Methodology

    SAP delivered a massive wave of simplification and innovation in the core of SAP S/4HANA.

    SAVIC SAP S/4HANA migration templates helps SAP Business Suite customer can move from different start releases to SAP S/4HANA, on-premise edition. For certain start releases, a one-step procedure is available, which includes the installation of the SAP S/4HANA Core and, if necessary, the migration of the database to SAP HANA.


    SAVIC SAP S/4HANA implementation on Methodology with global best practices


    SAVIC
    Implementation services

    Start seeing everything in your IT environment with
    our Implementation services.


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    SAVIC Cutover Strategy

    Cut-Over strategy is the Document that we create to maintain the key stratergies

    Cutover process involves a series of steps need to be planned, executed and monitored in order to make the project golive. It encompass Cutover Strategy, Cutover Plan, The Cutover Date, Agile Monitoring of the cutover activities and Controlling undesired variations.



    MaxCare Support Services

    Keep your systems running at peak performance with SAVIC MAXsupport.


    Learn more
    Grow Your Auto Components Business In The Digital Transformation Era

    SAVIC technocrat connect to and collaborate with our customers, understand and become part of their value chains, and leverage digital transformation to deliver innovative services and business outcomes instead of selling products.


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